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AC3000-02/AC3000-03/AC4000-04/AC4000-06 F.R.L.Combination Air Filter, Regulator & Lubricator

The Filter, Regulator, and Lubricator (FRL) constitutes a sophisticated three-part system. The filter component is meticulously engineered to efficiently eliminate the majority of liquid and solid particulate matter from the compressed air supply, thereby ensuring a cleaner and more consistent air stream.

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    AC3000-02AC3000-03AC4000-04AC4000-06 F

    AC3000-02/AC3000-03/AC4000-04/AC4000-06

    Manual Drain AC3000-02/AC3000-03/AC4000-04/AC4000-06 Portsize:1/4" 3/8" 1/2" 3/4" F.R.L.Combination Air Filter, Regulator & Lubricator

    Auto Drain AC3000-02/AC3000-03/AC4000-04/AC4000-06 Portsize:1/4" 3/8" 1/2" 3/4" F.R.L.Combination Air Filter, Regulator & Lubricator

    NANPUAC3000-02/AC3000-03/AC4000-04/AC4000-06

    AC3000-02AC3000-03AC4000-04AC4000-06 F
    AC 3000 03 BSP D
    Series Number Body Size Port Size Thread Type Drainage Method
      2000 02:1/4" BSP Blank: Differential Pressure Drain
      3000 03:3/8" NPT A: Manual Drain
      4000 04:1/2" PT D: Auto Drain
      4000/5000 06:   3/4"    
      5000 10:   1"    

    NANPUTechnical Specifications

    Model Model
    Manual Drain Auto Drain (L/min)Rated Flow Rate
    AC2000-02  AC2000-02D 500
    AC3000-02 AC3000-02D 2000
    AC3000-03 AC3000-03D 2000
    AC4000-04 AC4000-04D 4000
    AC4000-06 AC4000-06D 4500
    AC5000-06 AC5000-06D 5000
    AC5000-10 AC5000-10D 5000
    Max Input Pressure 1.2Mpa{12.24kgf/cm²} /174.04Psi
    Max Operating Pressure 1.0Mpa{10.2kgf/cm²} /145Psi
    Temperature Range 5~60℃
    Filtration Accuracy 0.01μm, 5μm, 40μm
    Bowl Material Polycarbonate
    Bowl Guard AC2000 (None) AC3000~5000(YES)
    Suggested Oil Turbine Oil No. 1 ISO-VG32
    Pressure Range AC2000~5000/0.05~0.85Mpa(0.51~8.7kgf/cm² )/0~125Psi
    AC3000-02AC3000-03AC4000-04AC4000-06 F
    Installation and Operating

    1. Preparation

    The configuration and assembly of all calibration components must be in strict accordance with the maximum flow rate requirements to ensure optimal system performance.

    2. Pressure Adjustment

    To adjust the pressure, first, pull up the knob of the pressure gauge. Then, proceed with the rotation as follows:

    When performing a clockwise rotation of the knob, the pressure within the system will increase in a gradual and steady manner. Conversely, a counterclockwise rotation of the knob will result in a decrease in pressure.
    Once the desired pressure index has been achieved, immediately cease turning the knob. Subsequently, lock down the knob firmly. It is of utmost importance to complete this locking step. Failure to do so may lead to potential leakage issues within the system, which could compromise its performance and safety.

    AC3000-02AC3000-03AC4000-04AC4000-06 F
    Pressure Adjustment and Drainage

    3. Dial Reading

    Ensure that the pressure gauge is securely and firmly mounted on the main body of the equipment. During the process of pressure adjustment, it is essential to closely monitor the dial of the pressure gauge. Pay meticulous attention to the smoothness of the reading changes, specifically observing whether the pressure values rise and fall in a consistent and unobstructed manner. Any irregularities or sudden jumps in the reading should be promptly investigated and addressed to ensure accurate pressure measurement and the proper functioning of the system.

    4. Drainage

    The drainage column is designed with an automatic drainage mechanism. In the absence of pressure within the system, the drainage column will automatically expel accumulated liquids. Conversely, during the passage of the air flow, the drainage column will close to prevent the escape of compressed air.

    It is crucial to monitor the water level within the drainage system. When the water level exceeds the upper limit, immediate drainage is required. Failure to do so may lead to suboptimal dehumidification performance, potentially compromising the quality of the compressed air and the overall functionality of the equipment.

    The fitting located on the drain head is intended for connecting an air hose. This fitting provides flexibility in the drainage setup, allowing users to connect the appropriate hose for efficient liquid removal. Additionally, users have the option to remove the fitting freely based on their specific operational requirements, providing adaptability in different installation and usage scenarios.

    AC3000-02AC3000-03AC4000-04AC4000-06 F
    Oil Adjustment and Refueling

    5. Oil Adjustment

    To increase the oil absorption rate, rotate the needle valve in the positive ("+") direction. Conversely, rotating the needle valve in the negative ("-") direction will cause the oil absorption speed to decelerate and may ultimately lead to its cessation.

    6. Refueling

    Rotate the refueling screw in a clockwise direction. When adding oil, ensure that the volume of oil does not surpass 80% of the capacity of the oil bowl. Upon completion of the refueling process, it is essential to securely tighten the refueling screw to prevent any potential oil leakage and to maintain the integrity of the lubrication system.

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